Replacing your Furnace or Boiler | New Berlin

You can estimate the annual savings from heating system replacements by using the table on this page, which assumes that both furnaces have the same heat output. However, most older systems are oversized, and will be particularly oversized if you significantly improve the energy efficiency of your home. Because of this additional benefit, your actual savings in upgrading to a new system could be much higher than indicated in the table.

Replacing Your Furnace or Boiler

Although older furnace and boiler systems had efficiencies in the range of 56% to 70%, modern conventional heating systems can achieve efficiencies as high as 97%, converting nearly all the fuel to useful heat for your home. Energy efficiency upgrades and a new high-efficiency heating system can often cut your fuel bills and your furnace's pollution output in half. Upgrading your furnace or boiler from 56% to 90% efficiency in an average cold-climate house will save 1.5 tons of carbon dioxide emissions each year if you heat with gas, or 2.5 tons if you heat with oil.
If your furnace or boiler is old, worn out, inefficient, or significantly oversized, the simplest solution is to replace it with a modern high-efficiency model. Old coal burners that were switched over to oil or gas are prime candidates for replacement, as well as gas furnaces with pilot lights rather than electronic ignitions. Newer systems may be more efficient but are still likely to be oversized, and can often be modified to lower their operating capacity.
Before buying a new furnace or boiler or modifying your existing unit, first make every effort to improve the energy efficiency of your home, then have a heating contractor size your furnace. Energy-efficiency improvements will save money on a new furnace, because you can purchase a smaller unir. A properly sized furnace will operate most efficiently, and you'll want to choose a dependable unit and compare the warranties of each furnace or boiler you’re considering.
When shopping for high-efficiency furnaces and boilers, look for the ENERGY STAR® label. If you live in a cold climate, it usually makes sense to invest in the highest-efficiency system. In milder climates with lower annual heating costs, the extra investment required to go from 80% to 90% to 95% efficiency may be hard to justify.
Specify a sealed combustion furnace or boiler, which will bring outside air directly into the burner and exhaust flue gases (combustion products) directly to the outside, without the need for a draft hood or damper. Furnaces and boilers that are not sealed-combustion units draw heated air into the unit for combustion and then send that air up the chimney, wasting the energy that was used to heat the air. Sealed-combustion units avoid that problem and also pose no risk of introducing dangerous combustion gases into your house. In furnaces that are not sealed-combustion units, backdrafting of combustion gases can be a big problem.
High-efficiency sealed-combustion units generally produce an acidic exhaust gas that is not suitable for old, unlined chimneys, so the exhaust gas should either be vented through a new duct or the chimney should be lined to accommodate the acidic gas (see the section on maintaining proper ventilation below).
Annual Estimated Savings for Every $100 of Fuel Costs by Increasing Your Heating Equipment Efficiency*

Existing System AFUE	New/Upgraded System AFUE
	55%	60%	65%	70%	75%	80%	85%	90%	95%
50%	$9.09	$16.76	$23.07	$28.57	$33.33	$37.50	$41.24	$44.24	$47.36
55%	----	$8.33	$15.38	$21.42	$26.66	$31.20	$35.29	$38.88	$42.10
60%	----	----	$7.69	$14.28	$20.00	$25.00	$29.41	$33.33	$37.80
65%	----	----	----	$7.14	$13.33	$18.75	$23.52	$27.77	$31.57
70%	----	----	----	----	$6.66	$12.50	$17.64	$22.22	$26.32
75%	----	----	----	----	----	$6.50	$11.76	$16.66	$21.10
80%	----	----	----	----	----	----	$5.88	$11.11	$15.80
85%	----	----	----	----	----	----	----	$5.55	$10.50
90%	----	----	----	----	----	----	----	----	$5.30

*Assuming the same heat output

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